Infrastructure

$7M

WORTH OF
EQUIPMENTS

80+

Machines

300+

Workforce

14

Printing
Unit Setup

8M

Boxes Per
Annum

PRPL houses avant-garde machinery and systems from Germany, Switzerland, Bulgaria, China, Taiwan, Japan, India that meet with the highest certifications to ensure the best value for clients via every product that leaves our doors. As an innovative packaging company, we strive hard to give the best quality to our clients in every endeavor. We own a $7mn ( INR 50Cr+ worth) state-of-the-art infrastructural unit with all the required equipment and machines to accommodate any size and type of demands.

We have fully automatic equipment, over 80 machines whose entire list can be downloaded here. We have minimum 3 lines for each process, enabling adequate contingency planning in case of a down time or breakdown on any machine. Our 300+ workforce with both skilled, and experience professionals follow a rigorous training and upgradation program, while ensuring timely preventive maintenance as well as breakdown redressal of machines.

PRE-PRESS

At PRPL, we are invested heavily into state-of-the art technology on all-fronts of our business. which is why, we are known among the leading gift box manufacturers with specialization in electronics packaging. Our pre-press runs on:

Esko Graphics Suite Workflow

– the best in artwork quality control and efficiency

Esko Kongsberg Sample Maker

– the most capable Design & Development unit available

iEcho Sample Maker

EIZO Coloredge CG2420 Color Management LCD Monitor

Kodak CTP

Fujifilm CTP

We specialize in developing labor-saving packaging techniques powered by efficient manufacturing capabilities. All of our designs are known for extreme accuracy, across the industry.

We are GMI Certified, ISO Ugra Fogra Certified.

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PRINTING

14

Printing
Unit Setup

6

Colour with
online UV from
Mitsubishi Japan

7

Colour Plus
Heidelberg CD102
online UV from
Germany

Furthering our investment into technology, PRPL houses a 14 printing unit setup to meet with all client-needs speedily and accurately. Our printing machines are the finest from Mitsubishi from Japan ( 6 colour with online UV) and Heidelberg CD102 from Germany ( 7 colour plus online UV) – for conventional and UV printing with online and offline coating facilities and the capability to print on substrates such as plastics and foil board. Being among the foremost gift box manufacturers in India, We have also invested in an in-house ink-matching center, endorsed by reputed ink manufacturer Seigwerk. The center is equipped with the latest digital ink-generation systems, to guarantee the perfect matching and repeatability of ink.

We have an in house spectrophotometer to measure LAB and Delta E values while ensuring the shade of the print to remain within the required Light - standard - Dark range. We provide a shade card along with each job print.

We invest in bringing high-quality technology and equipment from across the globe to offer nothing less than best-in-class solutions to our customers. Be it electronics packaging or any other kind of packaging, we take care of every aspect so that the end result is sure to delight you.

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POST PRESS

fully automatic die-cutters

from BOBST

Embossing and hot foil stamping

automatic Folder
and gluer

from BOBST

Lamina
System Gluing Stations

PRPL is equipped with the most modern, fully automatic die-cutters from BOBST, with an online stripping facility to meet all desired timelines. The company also has a support system of semi-automatic die-cutting machines to meet all types of client requirements expected from the leading gift box manufacturers including the most delicate electronics packaging.

The facilities of Embossing and Hot Foil Stamping are also available at PRPL.

PRPL supports several lines of the automatic folder and gluer machines from BOBST with advanced attachments capable of pasting almost every type of carton, thereby ensuring timely deliveries.

PRPL is equipped with Lamina System Gluing Stations to increase productivity and capability for large format cartons. With an additional facility of applying hot glue, we have successfully developed gluing as an alternative to stitching.

To paste the printed sheets with corrugation, PRPL uses auto-laminator machines with high efficiency and low wastage. Our flute laminators can paste almost every type of flute, including board-to-board pasting. The pasting takes place with controlled moisture levels, leaving the product ready for the next process, reducing the turn-around time.

By following the process, we facilitate efficient post press serving your unique needs of packaging like electronics packaging, plastic tube and others.

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CORRUGATION

PRPL has a fully automatic corrugation department, equipped with all the modern gear to support any type of corrugation requirement to manufacture A, B, C, E, F & G type of flutes. G- Flute was introduced and perfected for the first time in India by PRPL.

PRPL is one of the very few packaging companies in the country to have printed mono cartons and corrugation facilities available at the same site.

LETTER PRESS

CID Letter Press from
Da-Shen Taiwan

capability of printing 6 colors + coater

cold foiling over printing and printing over cold foiling

Typical speed is 80 meters per minute

PRPL has a CID Letter Press from Da-Shen Taiwan with capability of printing 6 colors + coater, cold foiling over printing and printing over cold foiling (printing can be done on the 1st or the 7th unit) along with the 7th unit as flexo unit for coating. Hot foil stamping is also available on the machine. The typical speed is 80 meters per minute and it has a scanning facility to ensure proper monitoring of shade and color during printing. an offline rewinding system is available for sorting. This machine is used for lamitube printing and label printing.

TUBE FORM

leading
lamitube manufacturer

11.5 million tubes per month

class D clean room pharmaceutical standard

hot foil and cold foil

Counted among the leading lamitube manufacturers for oral care, tooth paste, cosmetics - face wash, shampoo, lotions, creams ; pharmaceuticals - ointments, vetcare, PR Pack exports laminate tubes to the USA, South America, Kenya, Dubai, etc. We can manufacture up to 1.5 crore tubes per month (11.5 million tubes per month) on our 4 machines, including Kombis from Bulgaria and PSG Mini 120 from Switzerland. PR Pack makes tubes in a completely class D clean room pharmaceutical standard and supplying to major brands. We have all diameters available 16, 19, 22, 25, 28, 30, 35 MM in ABL and PBL, both with different types of caps, flip-top, round conical and stand-up, with or without top seal and in multiple finishes like matt varnish, gloss varnish, texture finish, etc. We can also do hot foil and cold foil on the tube and provide finishing like holographic finishing before or after printing.

Meeting with PackSys Global team

RIGID BOX

80,00,000
boxes per annum

4x thicker
than mono cartons

completely
automatic Machines

Characteristics: 4x thicker than mono cartons, extremely dependable.
Primary Industries: Luxury, Electronics, Fashion.
Use case: Automatic plant or semi-automatic. Luxury products, extra strength, gifting solutions.
Specialization: Capacity of manufacturing 80,00,000 boxes per annum.

Being an innovative packaging company, we apply unique automation and handwork to manufacture rigid boxes, across all thicknesses and rigidity. All our rigid box machines are completely automatic. Various Kappa boards ranging from 1 mm to 8 mm are either made in India or imported.

Variants offered: Grey board, whiteboard, blackboard and multi-color boards.